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Picatinny rail – Aluminium or Steel

What is a Picatinny Rail?

Let´s refresh our memory of what a Picatinny rail is. It is a mounting rail, first manufactured in 1992 for the US military’s purposes. It was originally used for mounting scopes, bipods, foregrips; laser, light, and optical devices, but mostly for mounting riflescopes on larger caliber military sniper rifles.

Picatinny rails are increasingly used on hunting and competition rifles. They have become one of the most used mounts on the market. More and more modern hunting and sporting rifles have rails already pre-installed on the action. The material from which the rail is made is aluminium or steel.

Looking for a Picatinny Rail?

Aluminium and steel Picatinny rails
Aluminium and steel Picatinny rails

Which Rail to Choose? Aluminium or Steel Model?

A steel rail is more durable and persistent compared to an aluminium rail, whereas an aluminium rail is lighter. The choice depends solely on the demands of the buyers and fields of use. If we need a lighter weapon, we choose an aluminium rail. Sport shooters mainly use aluminium. An aluminum rail is recommended if you plan to mount it on a rifle with an aluminium action, while a steel rail is recommended if you have a rifle with a steel action.

Steel Picatinny Rails

Picatinny Rails made of steel are produced by various manufacturers. Some of the most popular among them are:

Steel Picatinny rails from various manufacturers (From left to right - Recknagel, EAW, Contessa, Audere, Rusan)
Steel Picatinny rails from various manufacturers (From left to right – Recknagel, EAW, Contessa, Audere, Rusan)

Aluminium Picatinny Rails

One of the most popular aluminium picatinny rails are made by:

Aluminium Picatinny rails (left - Warne; right - Recknagel)
Aluminium Picatinny rails (left – Warne; right – Recknagel)

Extreme Temperatures

If the weapon is used at extremely low or high temperatures, or if there are significant temperature changes, it is advisable to choose a rail that is made of the same material as the rifle action.

Because aluminum and steel have different thermal expansion coefficients, uneven expansion can occur at large temperature changes, which can lead to loosening of the adhesive and fracture of the screws. At normal temperatures, there is no such problem and we can combine both materials.

It is important that we don´t install steel mounts on an aluminium rail, because experiences have shown that rails can erode, which can then affect precision. Damage and erosion can also occur when the optical devices are repeatedly removed and installed on the rail.

Steel Picatinny rail (Contessa)
Steel Picatinny rail (Contessa)

Different Qualities of Materials and Design

Aluminium rails are made of different qualities of materials. Rails made of the 7075 alloy which is also used in aviation and astronautics, are of the best quality. They are distinguished by high hardness, toughness and corrosion resistance. By choosing the rail with a 7075 alloy, we avoid a chance of damage and wear. Judging by technical specifications, they are similar to steel rails, although lighter.

Aluminium Picatinny rail (Recknagel)
Aluminium Picatinny rail (Recknagel)

Price of Aluminium Rails VS Steel Rails

In principle, aluminium rails are less expensive than steel rails, but I recommend paying more attention to the usefulness and purpose than the price.

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